Grinding Balls and Cylpebs Applications
Grinding balls are the preferred wear resistant materials in the world grinding industry at present or in the predictable future. The steel balls are excellent media for grinding materials in ball mills. They are significant components of ball mills. In particular, high precision industrial grinding balls play a huge role in national economic development. They are widely used in mines for beneficiation, cement plants, power plants, etc.
In virtue of unique production technology and strict quality control, HUAZHENG enables that our hardness of our grinding balls is improved, wear loss is lowered, toughness is strengthened and breakage rage is reduced. During using process, surface hardness of the steel balls will be further improved and wear resistance can be enhanced, thus enhancing ball mills production capacity and increasing cement specific surface area and ore concentrate recovery rate.
During the ore grinding work of grinding balls or cylpebs in mines, their grinding quality and fineness to ores have the direct bearing on the purity and quality of finished minerals. In the course of minerals processing and beneficiation, grinding is one of the most frequently used processes. Except the minority of people who use autogenous mills and pebble mills, the majority (over 98%) select grinding balls or cylpebs as mineral grinding media.
In China, the consumption of steel balls used for grinding minerals in only metal mines is up to 500,000 tons every year. Choosing premium steel balls as grinding media in mines can not only reduce steel consumption, thus bringing great economic and social benefits, but also be of great importance in improving ore grinding capacity, increasing beneficiation handling capacity and reducing unit energy consumption.
Currently, thermal power generation is the major method in China and many countries in the world for producing electricity. In China, particularly, the annual consumption of coal used for power generation exceeds 1 billion tons. Therefore, higher coal fineness that ensures more sufficient combustion is of vital importance for energy saving. Ball milling for coal before combusting is an excellent way to enhance its fineness. It can crush the coal, increasing its contact area with oxygen.
HUAZHENG provides high quality grinding steel balls and cylpebs for power plants and coal milling plants. These ball mill grinding media enable more fine coal grinding, thus ensuring more sufficient combustion and pollution reduction. The specifications of grinding balls for coal rely on the rotating speed and internal structure of your ball mills. If you want to select the grinding steel balls that are suitable for your ball mills, our technicians can give you better suggestions.
Ball mill is one of the major grinding equipment in current cement industry. According to incomplete statistics, the ball mills operated in global cement industry reach 44,000 units, and the energy consumption of ball mills occupies 65-75% of the total energy consumption in cement production process. So, improving production efficiency of ball mills is quite important for enterprises in cement industry to save energy and increase benefits.
Utilizing premium abrasion resistant steel grinding balls and cylpebs to improve grinding capacity of ball mills is a general conclusion of many enterprises by means of practice, especially for large scale grinding system. HUAZHENG low loss grinding balls are ideal grinding media for you in that they enable you to effectively stabilize grading, reduce replacement number of times and enhance ball mill running rate, thus ensuring long term stable operation and higher output.